Everything between the boxes.

Harnesses, cable assemblies, and electromechanical builds, from a single qualification unit to sustained rate production, on the same line, to the same standard.

26awg

Finest wire routinely terminated (30 AWG on request)

4/0

Heaviest power lug terminated in house

1–10k+

Order quantities, prototype through rate

600v

Standard hipot verification level

Shielded orange cable terminations

Multi-branch harnesses

Built from your drawing, or from ours if you'd rather hand us the requirement and the envelope. Every branch dimension, break-out, and label is locked to a revision before the first unit is cut.

  • —Shielded and unshielded, single and multi-branch
  • —Braided sleeving, convoluted conduit, spiral wrap, and expandable mesh
  • —Molded and overmolded breakouts and strain relief
  • —Heat-shrink transitions, epoxy-lined and adhesive-lined
  • —Laser-marked and thermal-transfer identification, per-branch or per-conductor
  • —Form-board built to print for repeatable branch geometry
Right-angle connectors on coax

RF, power & signal

Discrete assemblies where the termination is the whole job : coax runs that have to hold VSWR, power leads that have to carry current without heating, and fine-pitch signal that has to survive handling.

  • —Coax and RF: SMA, SMB, BNC, TNC, N-type, MCX, MMCX
  • —MIL-circular: 38999, 5015, 26482, and commercial equivalents
  • —Industrial: Deutsch DT/DTM/DTP, Anderson, M12 / M8
  • —Board and signal: TE, Molex, JST, JAE, Hirose, Samtec
  • —Precision: LEMO, ODU, Fischer push-pull
  • —Discrete wire, ribbon, twisted pair, and jacketed multiconductor
Assemblies staged on racks
Send the requirement. We'll send back a design you can actually build at volume. Included in every quote
Electromechanical assembly

Electromechanical

When the harness and the enclosure ship together. We wire the chassis, mount the hardware, seal what needs sealing, and functionally test the assembly before it leaves.

  • —Chassis, panel, and backplane wiring
  • —DIN rail, terminal block, and bulkhead integration
  • —Potted, encapsulated, and environmentally sealed assemblies
  • —Mechanical fit-up, torque-controlled fastening, and witness marking
  • —Functional and powered test to your acceptance procedure
  • —Kitting, serialization, and custom packaging
Production floor

The same line, at volume

Most shops split prototyping from production, which means requalifying the process at exactly the moment you can least afford it. We don't. Your first article and your ten-thousandth unit are built by the same operators against the same documented process.

  • —First articles in days, not weeks
  • —No process transfer between prototype and production
  • —Scheduled releases, kanban pull, or blanket POs against a locked revision
  • —Consigned or KCM-sourced material, your call
  • —Buffer stock and safety-stock agreements available

Process & equipment

In house
Cutting & strippingAutomated cut-and-strip for discrete wire and multiconductor, programmable to length and strip dimension. Thermal and mechanical stripping for shielded and coax constructions.
TerminationPneumatic and bench crimp presses with die-specific tooling, applicator-fed terminals, hand crimp to MIL-spec tooling with go/no-go verification, and IDC termination.
SolderingHand soldering to IPC J-STD-001 practice, solder-sleeve and solder-cup termination, controlled-temperature stations with calibration record.
Shielding & jacketingBraid termination and grounding, drain-wire management, heat-shrink boots and molded transitions, convoluted and braided over-jacketing.
Molding & pottingLow-pressure overmold for strain relief and sealing, two-part epoxy and urethane potting, cure-controlled and documented.
MarkingLaser and thermal-transfer wire and cable marking, shrink-sleeve labels, serialization and barcode.
TestAutomated continuity and hipot with per-unit pass record, four-wire resistance, crimp pull-force to spec, and functional test to your ATP.
InspectionStereo-microscope inspection of terminations and solder joints, calibrated measurement, and first-article dimensional verification.

What we need from you

To quote
01

A drawing, or anything close

A harness print is ideal. A schematic, a wire list, a marked-up photo of the last one, or a sample assembly all work. We'll turn it into a manufacturable drawing.

02

Connector and wire callouts

Part numbers if you have them, or the mating hardware if you don't. We'll identify what's on the other end and source it.

03

Quantity and cadence

One-off, a build of fifty, or a monthly release. It changes the tooling decision and it changes your price, tell us early.

04

The environment

Temperature, flex cycles, chemicals, vibration, ingress. Most harness failures trace back to something nobody mentioned at quote.

05

Class and standard

Class 1, 2, or 3, plus any customer or program spec you're flowing down. If you don't know, we'll recommend one.

06

Your date

The real one. We would rather tell you no than tell you yes and miss it.

Send us a print.

Drawings, a bill of materials, or a photograph of the harness you're replacing. You'll have a manufacturable quote in two business days.

Request a quote → (801) 472-2640
What to sendPrints, BOM, or photos
QuoteTwo business days
Volume1 to 10,000+
Location1220 N 80 E, Suite 13
Tooele, UT 84074
Direct(801) 472-2640